02
2023
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Development prospects, status quo and development trend of machinery and equipment industry
Source:
The machinery industry is a typical discrete manufacturing industry, which is characterized by multi-variety, small-batch production; There are many types of products, complex products, and many uncertain factors affecting the production process, and there are often urgent orders, equipment failures, etc., which make the production plan change; The manufacturing process is complex, there are many uncertain factors in the production process, and the coordination of the entire production process cannot be guaranteed by empirical scheduling, and the process control is difficult and the management is difficult.
4 characteristics of machinery and equipment manufacturing industry
1. Production is carried out according to customer requirements, and the product process is often changed, and the production plan changes frequently
2. Multi-variety, small-batch production, the production mode is mainly order-based, supplemented by market forecast;
3. Theproduction process is mainly machining, and then assembling each component, assembly is the key, and there are many processing equipment
4. There are many semi-finished products and purchased parts, and they are frequently in and out of the warehouse, which requires a high accuracy of BOM and inventory.
Three major management difficulties in the machinery and equipment manufacturing industry
Plans are hard to manage
The market competition is fierce, the demand for product personalization is increasing, and the delivery time required by customers is getting shorter and shorter
The production plan is greatly affected by the market, and the multi-variety, small-batch production mode leads to heavy planning management tasks, low planning accuracy, and difficult to predict the market.
It is difficult to coordinate production
The production mode of machinery manufacturing industry is mainly discrete-based, process-supplemented, and assembly-focused. The production form of the product is manifested in multiple varieties and small batches, and there is a situation of inserting orders, which has high requirements for the coordination of the production process
While R&D and production, there is a project manufacturing production mode, and the production changes of products are frequent, which directly affects the control of production costs, especially the production mode of project accounting costs, and the accuracy of data directly affects the cost of the project and the profitability of the enterprise
The product production process is long, there are many quality control points, and it is difficult to find problems and defects in time, so the ability to control the production process and quality is directly related to the production efficiency and product quality.
The site is difficult to control
The product structure of themachinery and equipment industry is clear and clear, but the product configuration is complex and the BOM level is many, which leads to the complexity of the issuance of production orders and the management of on-site processes
Themanagement of materials and logistics on the production site and the control of the line-side warehouse are the key points, and there are many semi-finished products and purchased parts, which require higher inventory accuracy
Raw materials, semi-finished products, andfinished products are frequently in and out of the warehouse, and the loading and unloading of materials, foolproof and error-proof are the key to improving production efficiency and product quality.
The two major digital needs of the machinery and equipment manufacturing industry
Production, supply and marketing coordination
Machinery and equipment enterprises need to design, manufacture and deliver products on time according to market and customer needs, and there are problems in the production process, such as scattered production stations, unfixed process routes, and random resource allocation, so it is very important to optimize the utilization of resources and reasonable arrangements. It is necessary to fully consider factors such as the market, supply chain, manufacturing site and customers, prepare a scientific production plan, and at the same time, in order to make better use of resources, it is necessary to timely feedback the information of the production site to provide support for production decisions.
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